What is Antirust Emulsion MWF Water Metal Working Fluid ？

2024-04-25

1. Composition and characteristics of the product

Antirust Emulsion MWF (Metal Working Fluid) is a high-quality product used in metalworking processes to provide excellent rust protection and lubrication. It is a water-based emulsion that contains carefully selected additives and surfactants to enhance its performance.

The composition of Antirust Emulsion MWF includes a blend of corrosion inhibitors, lubricants, surfactants, and other functional additives. These components work together to form a stable emulsion that can be easily mixed with water for use in various metalworking applications.

One of the key characteristics of Antirust Emulsion MWF is its exceptional rust protection properties. It forms a protective film on the metal surfaces, preventing them from corrosion caused by exposure to moisture, humidity, and other environmental factors. This helps to prolong the lifespan of metal parts and components, reducing maintenance costs and improving overall productivity.

Another important characteristic is its lubricating properties. Antirust Emulsion MWF reduces friction between metal surfaces during machining operations, resulting in smoother and more efficient metalworking processes. It helps to minimize wear and tear on tooling and equipment, ensuring their longevity and optimal performance.

Antirust Emulsion MWF also offers excellent cooling properties. It has a high heat transfer rate, which helps to dissipate heat generated during metalworking operations. This prevents overheating of the workpiece and tooling, resulting in improved machining accuracy and surface finish.

Additionally, Antirust Emulsion MWF is known for its low foaming characteristics. It produces minimal foam, which is important in metalworking applications as excessive foam can interfere with the machining process and reduce workpiece quality. The low foaming properties of Antirust Emulsion MWF ensure smooth and uninterrupted metalworking operations.

This product is easy to handle and has a long shelf life when stored properly. It is typically supplied as a concentrated emulsion that can be easily diluted with water to the desired concentration for specific metalworking applications. It is important to follow the manufacturer's instructions regarding the recommended dilution ratios and usage guidelines.

In conclusion, Antirust Emulsion MWF is a high-performance water-based metalworking fluid that offers excellent rust protection, lubrication, cooling, and low foaming characteristics. Its carefully selected additives and surfactants ensure optimal performance and longevity of metal parts and components. By using Antirust Emulsion MWF, metalworking processes can be more efficient, accurate, and cost-effective.

2. Reaction mechanism of the product

The reaction mechanism of Antirust Emulsion MWF (Metal Working Fluid) involves multiple processes that work together to provide effective rust protection and lubrication in metalworking applications.

Adsorption: The key component in Antirust Emulsion MWF is a blend of corrosion inhibitors. These inhibitors have a strong affinity for metal surfaces. When the emulsion is applied to the metal, the inhibitors adsorb onto the surface, forming a protective layer.

Passivation: The adsorbed corrosion inhibitors undergo a passivation process. Passivation involves the formation of a thin oxide layer on the metal surface. This oxide layer acts as a barrier, preventing corrosive substances from reaching the metal and causing rust.

Film formation: The emulsion contains surfactants that aid in the formation of a stable and uniform film on the metal surface. The film acts as a physical barrier, further preventing moisture and other corrosive agents from coming into contact with the metal.

Lubrication: Antirust Emulsion MWF contains lubricants that provide a low-friction surface between the metal workpiece and the cutting tool. During metalworking processes such as machining or grinding, the lubricants form a protective layer that reduces friction and heat generation. This helps to improve the efficiency of the process and extend the life of the tools.

Cooling: Antirust Emulsion MWF also has cooling properties due to its high heat transfer rate. As the emulsion is applied during metalworking operations, it absorbs and dissipates heat generated by the machining process. This prevents overheating of the workpiece and tooling, improving machining accuracy and surface finish.

Replenishment: The emulsion is continuously replenished during metalworking operations to maintain the protective film and lubrication properties. This ensures consistent rust protection and efficient metalworking processes.

It is important to note that the reaction mechanism of Antirust Emulsion MWF is influenced by factors such as concentration, temperature, and application method. Optimal performance can be achieved by following the manufacturer's instructions regarding dilution ratios, operating conditions, and maintenance procedures.

In conclusion, Antirust Emulsion MWF provides effective rust protection and lubrication in metalworking applications through processes such as adsorption, passivation, film formation, lubrication, and cooling. By employing this mechanism, the emulsion helps to prolong the lifespan of metal parts, reduce maintenance costs, and improve overall productivity in metalworking operations.

3. Use of the product

Antirust Emulsion MWF (Metal Working Fluid) is a versatile product used in various metalworking processes to provide superior rust protection, lubrication, and cooling properties. This water-based emulsion is specifically formulated to enhance the performance and efficiency of metalworking operations.

One of the key uses of Antirust Emulsion MWF is rust protection. It forms a protective film on metal surfaces, preventing them from corrosion caused by exposure to moisture and environmental factors. This is especially important in metalworking industries where metal parts and components are exposed to water-based cutting fluids or coolants. The emulsion acts as a barrier, ensuring that the metal remains corrosion-free, extending their lifespan, and reducing maintenance costs.

In addition to rust protection, Antirust Emulsion MWF provides excellent lubrication properties. It reduces friction between metal surfaces during machining operations, resulting in smoother and more efficient metalworking processes. This helps to minimize wear and tear on tooling and equipment, ensuring their longevity and optimal performance. The lubrication properties of the emulsion also contribute to improved surface finish and dimensional accuracy of metal workpieces.

Antirust Emulsion MWF is also known for its exceptional cooling properties. During metalworking operations, it absorbs and dissipates heat generated by the machining process. This prevents overheating of the workpiece and tooling, improving machining accuracy and reducing the risk of thermal damage. The efficient cooling properties of the emulsion also contribute to longer tool life and increased productivity.

Furthermore, Antirust Emulsion MWF is compatible with a wide range of metals, including ferrous and non-ferrous materials. This makes it suitable for various metalworking applications such as cutting, grinding, milling, drilling, and forming. It can be easily mixed with water to the desired concentration and applied through various methods such as flood, spray, or mist. The emulsion is versatile and can be used in both high-speed machining operations and slower processes.

It is important to note that Antirust Emulsion MWF should be used in accordance with the manufacturer's recommendations and guidelines. This includes maintaining the appropriate concentration, monitoring pH levels, and regular maintenance of the fluid. Proper filtration and maintenance of the emulsion can extend its lifespan and ensure consistent performance.

In conclusion, Antirust Emulsion MWF is a high-performance water-based metalworking fluid that offers superior rust protection, lubrication, and cooling properties. Its versatile nature makes it suitable for a wide range of metalworking applications, contributing to improved productivity, extended tool life, and cost savings. By using Antirust Emulsion MWF, metalworking processes can be more efficient, accurate, and environmentally friendly.

4. Production application examples in China

Antirust Emulsion MWF (Metal Working Fluid) is widely used in various industries in China for its excellent rust protection, lubrication, and cooling properties. Here are some production application examples of Antirust Emulsion MWF in China:

Automotive Industry:

In the automotive industry, Antirust Emulsion MWF is used in metalworking processes such as cutting, grinding, and milling. It provides effective rust protection for automotive components, ensuring their longevity and maintaining their quality. The lubrication properties of the emulsion help reduce friction and heat generation during machining operations, improving efficiency and accuracy.

Machinery Manufacturing:

In machinery manufacturing, Antirust Emulsion MWF is utilized in the production of equipment, tools, and machinery parts. It protects metal surfaces from rust and corrosion, preventing damage and increasing the lifespan of the manufactured components. The emulsion's cooling properties help dissipate heat generated during machining, ensuring the dimensional accuracy and surface finish of the machinery parts.

Aerospace Industry:

The aerospace industry requires high-performance metalworking fluids to meet stringent quality and safety standards. Antirust Emulsion MWF is employed in the production of aircraft parts, engine components, and other aerospace applications. It provides excellent rust protection, lubrication, and cooling properties, ensuring the reliability and longevity of critical aerospace components.

Electronics Manufacturing:

In the electronics manufacturing industry, Antirust Emulsion MWF is used in the production of precision metal parts and components. It protects delicate electronic components from rust and corrosion, ensuring their functionality and reliability. The emulsion's lubrication properties help reduce friction and wear during the manufacturing process, ensuring the precise dimension and quality of the electronic parts.

Metal Fabrication:

Antirust Emulsion MWF is also widely used in metal fabrication processes such as welding, bending, and stamping. It provides rust protection for fabricated metal structures and components, preventing corrosion and maintaining their structural integrity. The emulsion's lubrication properties help reduce friction during metal fabrication, improving the efficiency and quality of the fabrication process.

Cutting Oil Emusifier Additive Package(2)

In conclusion, Antirust Emulsion MWF is extensively used in various industries in China, including automotive, machinery manufacturing, aerospace, electronics, and metal fabrication. Its superior rust protection, lubrication, and cooling properties contribute to the longevity, quality, and efficiency of metalworking processes. By utilizing Antirust Emulsion MWF, Chinese industries can enhance their productivity, reduce maintenance costs, and ensure the reliability of their metal components and products.

5. Packaging and storage

Antirust Emulsion MWF (Metal Working Fluid) is a water-based product that requires proper packaging and storage to maintain its effectiveness and quality. Here are some important details regarding the packaging and storage of Antirust Emulsion MWF:

Packaging:

Antirust Emulsion MWF is typically packaged in containers such as drums, totes, or bulk tanks. The packaging should be made of materials that are compatible with water-based products and protect the emulsion from contamination or leakage. It is important to ensure that the packaging is sealed properly to prevent any moisture or air from entering, which could potentially affect the emulsion's performance.

Storage:

Proper storage conditions are essential to maintain the stability and effectiveness of Antirust Emulsion MWF. Here are some recommendations for storing the product:

Temperature: The emulsion should be stored in a cool and dry environment, ideally at temperatures between 10°C and 35°C. Extreme temperature fluctuations should be avoided, as they can negatively impact the emulsion's stability.

Sunlight exposure: Direct sunlight should be avoided, as it can cause degradation of the emulsion and affect its performance. It is recommended to store the product away from windows or in an area with minimal exposure to sunlight.

Ventilation: Adequate ventilation is important to prevent the buildup of fumes or vapors. The storage area should be well-ventilated to ensure a safe working environment.

Contamination prevention: The storage area should be kept clean and free from contaminants such as dust, dirt, or other chemicals. It is important to prevent cross-contamination by storing Antirust Emulsion MWF away from other incompatible substances.

Handling: Proper handling procedures should be followed when moving or transporting the product. The containers should be handled with care to avoid any damage or puncture that could lead to leakage.

Shelf life: The shelf life of Antirust Emulsion MWF can vary depending on various factors such as the formulation and storage conditions. It is important to refer to the manufacturer's guidelines for the recommended shelf life and any specific storage requirements.

In conclusion, proper packaging and storage of Antirust Emulsion MWF is crucial to maintain its effectiveness and quality. By following the recommended storage guidelines, the emulsion can be preserved for optimal performance, ensuring rust protection, lubrication, and cooling properties in metalworking applications.

6. Product production process

The production process of Antirust Emulsion MWF (Metal Working Fluid) involves several stages to ensure the formulation of a high-quality product. Here is an overview of the production process:

Formulation: The formulation of Antirust Emulsion MWF begins with the selection of high-quality raw materials. These materials include rust inhibitors, lubricants, emulsifiers, corrosion inhibitors, and other additives. The precise combination and ratio of these ingredients are determined based on the desired properties and performance of the final product.

Mixing: The raw materials are accurately measured and then mixed together in a controlled environment. Mixing equipment such as agitators or mixers are used to achieve a homogeneous blend of the ingredients. This step ensures that all components are uniformly distributed throughout the emulsion.

Emulsification: Emulsification is a critical step in the production process. During this stage, the mixture is subjected to emulsification techniques, such as high-speed mechanical stirring or using specialized emulsifying machines. These techniques break down the oil-based components into smaller droplets and disperse them in the water phase, forming a stable emulsion.

Super Overbased Synthetic Magnesium Sulphonate

Quality Control: Throughout the production process, quality control checks are conducted to ensure the consistency and quality of the product. Samples are taken at various stages and tested for parameters such as pH, viscosity, stability, rust protection, lubricity, and coolant properties. Any necessary adjustments are made to maintain the desired specifications.

Filtration: After the emulsion is formed, it undergoes filtration to remove any impurities or solids. Filtration helps maintain the cleanliness of the emulsion, preventing clogging or damage to metalworking equipment during application.

Packaging: The final step in the production process is packaging the Antirust Emulsion MWF. The emulsion is carefully transferred into appropriate containers such as drums, totes, or bulk tanks. The containers are properly sealed to prevent contamination or leakage.

It is important to note that the production process may vary depending on the manufacturer and specific formulations. Additionally, the production facilities adhere to safety and environmental regulations to ensure the safe handling and disposal of any waste materials generated during the process.

In conclusion, the production process of Antirust Emulsion MWF involves formulation, mixing, emulsification, quality control, filtration, and packaging. By following these steps diligently, manufacturers can produce a high-quality product that provides effective rust protection, lubrication, and cooling properties for metalworking applications.

7.Product precautions

Antirust Emulsion MWF (Metal Working Fluid) is a water-based product that offers excellent rust protection, lubrication, and cooling properties for metalworking applications. While using this product, it is important to follow certain precautions to ensure safe and effective usage. Here are some important precautions to consider when using Antirust Emulsion MWF:

Read the product label and safety data sheet (SDS): Before using Antirust Emulsion MWF, carefully read the product label and SDS provided by the manufacturer. These documents contain important information regarding proper handling, storage, and disposal of the product.

Personal protective equipment (PPE): When handling Antirust Emulsion MWF, it is recommended to wear appropriate personal protective equipment such as goggles, gloves, and protective clothing to prevent any contact with the skin or eyes. PPE helps reduce the risk of irritation or allergic reactions.

Ventilation: Ensure that the working area is well-ventilated to prevent the accumulation of fumes or vapors. Good ventilation helps maintain a safe working environment and reduces the inhalation of potentially harmful substances.

Avoid direct skin contact: Avoid prolonged or direct skin contact with Antirust Emulsion MWF. In case of accidental contact, wash the affected area thoroughly with soap and water. If irritation occurs, seek medical attention.

Avoid ingestion: Antirust Emulsion MWF is not intended for ingestion. Do not eat, drink, or smoke while handling the product. If ingested accidentally, seek medical advice immediately.

Avoid inhalation: When working with Antirust Emulsion MWF, avoid breathing in the mist or vapors. If working in a closed environment, use proper ventilation or respiratory protection to minimize inhalation exposure.

Spill and leak management: In case of spills or leaks, immediately contain the material and prevent it from reaching drains or water sources. Absorb the spill with inert materials such as sand or earth and dispose of it in accordance with local regulations.

Storage: Store Antirust Emulsion MWF in a cool and dry place, away from direct sunlight and sources of ignition. Keep the containers tightly closed to prevent contamination or leakage. Follow the manufacturer's recommendations for specific storage requirements and shelf life.

Disposal: Dispose of Antirust Emulsion MWF in accordance with local regulations. Do not dispose of the product in drains, water sources, or the environment. Contact local authorities or waste management facilities for proper disposal methods.

Training and education: Ensure that personnel working with Antirust Emulsion MWF are trained in proper handling, storage, and safety procedures. Regularly educate employees on the potential hazards associated with the product and provide them with adequate information and training materials.

By following these precautions, users can mitigate the risks associated with Antirust Emulsion MWF and ensure safe and effective usage in metalworking applications.

We are focusing on various Lubricant Additive Component & Additive Package, as well as Metal Working Fluid, component include Pour Point Depressant, Viscosity Index Improver, Antiwear/Ep Additive, Antioxidant, Rust Preventative, Detergent, Ashless Dispersant, etc.,

Previous: What is T1033 Auminium Alloy Cutting Fluid ？ Next: What is V Ester Synthetic Based Oil Metabenzenetriacid Additve ？