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What is the difference between semi-synthetic cutting fluid and fully synthetic cutting fluid

2024-11-15

Fully Synthetic Cutting Fluid is a water-soluble cutting fluid that uses only chemical Synthetic Base Oil (i.e. does not contain mineral oil). Water has good heat transfer and cooling effects, but pure water can easily cause metals to rust and has poor lubrication properties. Therefore, sufficient additives are always added to the aqueous solution, such as rust-proof additives, surfactants, and oily additives, so that it has both excellent rust-proof properties and certain lubrication properties. When preparing the aqueous solution, pay attention to the water quality. If it is hard water, soften it.
Semi-synthetic cutting fluid refers to a water-soluble cutting fluid containing both mineral oil and chemical synthetic Base Oil. It is also called micro-emulsified cutting fluid. Its concentrate consists of a small amount of mineral oil (content is 5%-30%), oiliness agent, extreme pressure agent, rust inhibitor, surfactant and preservative. The diameter of the diluent oil droplet is less than 1μm, and the diluent is transparent or translucent. It has good cooling, lubrication and rust prevention properties. It has the advantages of emulsion and synthetic cutting fluid, and makes up for each other's shortcomings. It is the trend of cutting fluid development.
Comparing semi-synthetic cutting fluid and fully synthetic cutting fluid, they have the following differences between them:
1. Semi-synthetic cutting fluid has relatively poor lubrication performance and poor processing results. Fully synthetic cutting fluid does not contain mineral oil substances and has many advantages such as long service life, cooling, cleanability, stability, etc. Semi-synthetic cutting fluid, because oil-soluble lubricating additives are difficult to add, results in weak lubricity and is not practical for production and processing. Not very effective.
2. Semi-synthetic cutting fluid should be better than fully synthetic cutting fluid in terms of dimensional accuracy and product finish. It is not as good as fully synthetic cutting fluid in terms of anti-rust treatment, chip removal, and chip sinking capabilities. In terms of environmental hygiene issues, semi-synthetic cutting fluid is not as good as fully synthetic cutting fluid. Both have relatively good performance and can achieve no pollution to the environment.
3. Semi-synthetic cutting fluid is not prone to foaming, but it is more difficult to deal with foaming once it occurs, while fully synthetic cutting fluid is more likely to foam, and foaming is easier to deal with. In the event of lubricant leakage, fully synthetic cutting fluids are relatively easy to clean, while semi-synthetic cutting fluids will reduce efficiency and emulsification performance.
4. The lubricity of semi-synthetic is better than that of fully synthetic, while the adaptability of fully synthetic cutting fluid to water quality is stronger than that of semi-synthetic cutting fluid. In fact, if it is a good semi-synthetic or good fully synthetic cutting fluid, the difference in these aspects is not big.

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