The Core "Secret" of Smell free and Dirty Metal Cutting Fluid
January 27, 2023
Cutting fluid is indispensable for metal cutting, but cutting fluid is a bit "notorious". The bosses of the machining company can't do anything about it. The cutting fluid will stink soon and have to be replaced. The cutting fluid has to be added again, which costs a lot of money. The cost before water distribution is nearly 20000 yuan per ton. The waste cutting fluid replaced will be handed over to the Environmental Protection Bureau for treatment, and the sewage treatment fee will also be paid.
Now there is a new type of cutting fluid with the innovative "micro electric water" technology. It is safe and environmentally friendly without odor and can be recycled for a long time. Recently, it has attracted the attention of the industry. More experts commented that this was a revolutionary breakthrough in terms of technology. It is understood that the new environment-friendly micro electric water cutting fluid is formulated with micro electric water as the basic water and additives. The biggest advantage is to completely improve the working environment, eliminate odor, and process the clean and transparent air on the site. At the same time, the micro electric water cutting fluid is recycled in machinery and equipment without discharge. Tao Huaqiang said, "In the application of micro electric water cutting fluid in machinery and equipment, it has achieved five years of continuous use without discharge." What is the reason for this feature? It is reported that due to the unique electrolysis method and micro electric technology, the water is "broken" to form small molecular groups and obtain micro electric water. The appearance of the micro electric water is PH 13, but the micro electric water has no corrosivity of alkaline aqueous solution. "Even the micro electric water with PH 13 can be contained in the mouth without any damage." The micro electric water has many magical characteristics. The detection results show that the micro electric water can kill 99.99% of Staphylococcus aureus and Escherichia coli; After encountering micro electric water, vegetable oil becomes milky white liquid instantly; When mineral oil encounters micro electric water, it shows clear stratification of oil and water; Put steel bars in ordinary water and micro electric water respectively. The steel bars in ordinary water will rust within 24 hours. The steel bars in micro electric water will not rust after 20 days. As micro electric water has strong bactericidal and bacteriostatic properties, both aerobic bacteria and anaerobic bacteria in micro electric water cutting fluid are killed or inhibited, so the irritating odor caused by bacterial reproduction is eliminated. The micro electro hydraulic cutting fluid does not contain oily components. When the cutting tool and workpiece are at high temperature during cutting, the evaporation is only water, so the haze generated by the high-temperature evaporation of oily substances in the current cutting fluid will not be generated. As micro electro hydraulic cutting fluid is a "small molecular group", its permeability is enhanced, so its lubrication effect is significantly enhanced. The test proves that the bit using micro electro hydraulic cutting fluid will have a longer life. What is the core technology? The purified water is electrolyzed and ionized into micro electric water (ph up to 13.8) in an electrolytic cell. Micro electric water has good cutting fluid performance (cooling, lubrication, rust prevention, cleaning), and can be directly used as cutting fluid in special occasions. In a sense, micro electric water is metal processing oil. More importantly, for different machine tools and processing materials, the micro electro hydraulic cutting fluid can be produced by adding corresponding additives (the traditional cutting fluid stock). "For example, micro electric water cutting fluid is used to make machine tools drink sterile and bacteriostatic micro electric water, which naturally does not stink or discharge.
