The aluminum cutting oil combined with the micro-lubrication device can deal with the problem of aluminum chips wonderfully!
January 08, 2022
Compared with the sawing of other metal materials, the sawing of aluminum is not difficult in terms of difficulty. However, the aluminum shavings produced in the process of sawing and processing aluminum are really a headache.
Although aluminum chips are small, if they are not paid high enough attention, they will often have an indelible negative impact on the cutting quality of aluminum parts and the performance of aluminum sawing equipment. Among them, the aluminum cutting machine contains a large number of electrical accessories, and aluminum itself is conductive. Therefore, once the treatment of aluminum scraps is neglected and the aluminum scraps enter the aluminum cutting machine, huge safety hazards will be buried. At the same time, the fine aluminum shavings also have the characteristics of sticking. Not only sticks to the knife, but also very sticky. Those who are engaged in the operation of aluminum cutting machines will inevitably cause damage to their health once they inhale aluminum shavings. Therefore, you will find a very interesting phenomenon. There are tens of millions of companies producing aluminum cutting machines. There are often very few companies that can handle the aluminum shavings problem and effectively control the quality of aluminum parts. Of course, looking at the entire market, there are still equipment that can properly handle aluminum shavings. Among them, there is no shortage of using cutting oil for aluminum properly and choosing an aluminum cutting machine with a fully enclosed shield for the equipment. The use of cutting fluids for aluminum has a long history. Compared with the past saponification liquid, this kind of oil is specially designed and developed for the cooling and lubrication of aluminum materials. Not only is it odorless, but it is also very friendly to the environment. When the cutting fluid for aluminum is actually used, due to the advanced manufacturing process of this oil, it will not corrode the aluminum parts by itself, and the cutting surface is smooth and free of burrs. Compared with the past saponification fluid, the workshop that uses aluminum cutting fluid is often cleaner. In this way, not only the quality of sawing is effectively guaranteed, but it is also very convenient for the workshop to realize 5S management. Of course, in addition to using cutting fluids for aluminum, some companies that are very cost-conscious now use micro-lubrication devices to ensure that the saw blades can be cooled and lubricated quickly and economically, so as to ensure that the aluminum cutting machine can be safe and stably run.
Judging from the actual performance of this kind of micro-lubrication device, only 0.05 ml per unit time is consumed, which greatly reduces the company's oil purchase expenditure. It is worth mentioning that because the micro-lubrication device uses a fuel injection scheme that combines oil and gas. After the high-pressure air is fully mixed with the cutting oil for aluminum, it is sprayed onto the saw blade and aluminum parts. Not only the workpiece and the saw blade have been effectively cooled and lubricated, but also a part of the aluminum chips remaining on the work surface will be removed. As a result, the aluminum chip problem that plagues many aluminum processing companies can be effectively alleviated under the dual protection of a micro-lubrication device and aluminum cutting oil. The working stability of the aluminum cutting machine itself will also be greatly improved.
