The core "secret" of non-odorous and non-dirty metal cutting fluid
February 03, 2023
Metal cutting is inseparable from cutting fluid, but cutting fluid is a bit "notorious". The bosses of machining companies are at a loss. The cutting fluid will stink soon and have to be replaced. It costs a lot of money to add the cutting fluid again. The cost before water distribution is nearly 20000 yuan per ton. The waste cutting fluid replaced will be handed over to the environmental protection bureau for treatment, and the sewage treatment fee will also have to be paid.
Now there is a new type of cutting fluid with innovative "micro-electric water" technology, which has no odor, is safe and environmentally friendly, and can be recycled for a long time, which has recently attracted the attention of the industry. More experts commented that this is a revolutionary breakthrough in terms of technology.
It is understood that the new environment-friendly micro-electric water cutting fluid is prepared with micro-electric water as the basic water and additives. The biggest advantage is to completely improve the working environment, eliminate the odor, and process the clear and transparent air on the site. At the same time, the micro-electric water cutting fluid is recycled in the machine and equipment, without discharge. Tao Huaqiang said, "In the machinery and equipment using micro-electric water cutting fluid, it has been used continuously for five years without emission."
What is the reason why it has such characteristics? It is reported that due to the unique electrolysis method and micro-electric technology, water is "broken" to form small molecular groups to obtain micro-electric water. The appearance of micro-electric water is pH 13, but the micro-electric water is not corrosive to alkaline water solution. "Even micro-electric water with pH 13 can be contained in the mouth without any damage." Micro-electric water has many magical properties. The test results show that micro-electric water can kill 99.99% of Staphylococcus aureus and Escherichia coli; When vegetable oil meets micro-electric water, it instantly turns into milky white liquid; When mineral oil meets micro-electric water, it presents a clear layering phenomenon of oil and water; Put steel rods in ordinary water and micro-electric water respectively. The steel rods in ordinary water will rust within 24 hours, and the steel rods in micro-electric water will not rust after 20 days. Because micro-electric water has strong bactericidal and bacteriostatic properties, both aerobic bacteria and anaerobic bacteria in micro-electric water cutting fluid are killed or suppressed, thus eliminating the irritating odor caused by bacterial reproduction. The micro-electric water cutting fluid does not contain oily components. When the high temperature in the cutting process of the tool and the workpiece, the evaporation is only water, so it will not produce the haze generated by the high temperature evaporation of the oily substances in the current cutting fluid. Because the micro-electric water cutting fluid is a "small molecular group" with enhanced permeability, its lubrication effect is significantly enhanced. The test shows that the life of the bit using micro-electric water cutting fluid will be longer. What is the core technology? Purified water is electrolyzed and ionized into micro-electric water (ph up to 13.8) in an electrolytic cell. Micro-electric water has good cutting fluid properties (cooling, lubrication, rust prevention, cleaning), and can be directly used as cutting fluid in special occasions. In a sense, micro-electric water is metalworking oil. More importantly, the micro-electric water cutting fluid is produced by mixing the corresponding additives (the traditional cutting fluid stock) for different machine tools and processing materials. "For example, micro-electric water cutting fluid is to make the machine tool drink micro-electric water that is sterile and bacteriostatic, so it will not stink or discharge.
