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What's new about "hydraulic oil maintenance"?

February 10, 2023
The knowledge of hydraulic oil maintenance is coming again! We mentioned the correct maintenance method of hydraulic oil in the last issue, and we believe that the lifting friends have fully understood the importance of regular maintenance of hydraulic oil. In this period, I will tell you how to change the hydraulic oil correctly!

Remember to replenish the fuel in time if it is insufficient

hydraulic oil


In the process of construction, if the hydraulic oil is found to be insufficient, it should be replenished in time. Lack of hydraulic oil can easily cause problems such as no movement of vehicles, large pump suction, damage to hydraulic components, etc. The hydraulic oil to be replenished must be the same as the oil grade in the original oil tank, and the hydraulic oil should exceed the hydraulic pump and be replenished to the position specified by the oil mark.

Correct replacement of hydraulic oil

1. Drain oil

Drain oil

Stop the equipment operation and open the oil drain ball valve switch under the hydraulic oil tank after the oil pump is completely stopped. (Note: do a good job in collecting old oil and recycling environmental protection)

2. Add oil

Add oil

During refueling, inject the hydraulic oil into the oil tank through the oil return filter element through the oil suction pipe of the filler (note: avoid secondary pollution during refueling)

The hydraulic oil filling quantity shall be filled in strict accordance with the requirements. When the hydraulic oil is filled to the specified position, the preparation for stopping oil suction shall be made in advance to achieve "just right". The specific operation shall be carried out according to the liquid temperature level gauge on the hydraulic oil tank. (See the figure below)

hydraulic oil maintenance


Fill the oil for the first time to the display position of the oil level indicator plate, that is, stop the oil filling, start the product vehicle, wait for the hydraulic system to work, and then fill the oil to 1/2 of the oil level indicator plate;

Fill the oil for the first time to the display position of the oil level indicator, that is, stop the oil filling, start the product vehicle, wait for the hydraulic system to work, and fill the hydraulic oil for the second time, and fill 1/3 of the upper oil level indicator;

Note: For telescopic boom products, it is necessary to ensure that the boom is retracted and horizontal when refueling, otherwise hydraulic oil will flow out from the vent hole. If the cylinder retracts too fast, the hydraulic tank will also be damaged.

3. Large pump exhaust

Large pump exhaust

After filling the hydraulic oil, in order to avoid damaging the large pump, we should exhaust the large pump. The exhaust should be sufficient, subject to the hydraulic oil overflowing from the exhaust hole. (Note: When venting the large tonnage pump, if there is no hydraulic oil overflow, the hydraulic oil can be poured into the large pump)

After replacing the hydraulic oil, remember to replace the old oil suction, oil return and pilot filter element at the same time. The replacement of hydraulic oil and hydraulic filter element must be through the regular channels, buy the genuine products, buy the genuine ones, and the quality is good.
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